Analytical assessment of steel cord drawing lubricant with and without triple mixed-additive addition

Shahimi, Farinaz

doi:10.30495/jptc.2023.71371.1251

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	Analytical assessment of steel cord drawing lubricant with and without triple mixed-additive addition
Journal of Physical & Theoretical Chemistry
دوره 19، شماره 1، خرداد 2022، صفحه 48-55
نوع مقاله: Research Paper
شناسه دیجیتال (DOI): 10.30495/jptc.2023.71371.1251
نویسنده
Farinaz Shahimi
Saba Tire Cord Manufacturing Complex, Zanjan, P.O. Box: 45195/441, Iran
چکیده
The lubrication is one of the most significant operations in the process of steel cord drawing which affects the final product quality. In this study, the effect of utilizing triple mixed additive (pH stabilizer, antifoam, and biocide) on the variety analytical parameters of lubrication medium such as pH, Fe and Cu concentrations, conductivity, fat content and bacteria contamination were investigated. The used lubricant was analyzed via different analytical methods in the presence and absence of triple-mixed additive over 30 days period. The results showed that the pH values of the additive-involved lubrication medium are changed in the lower ranges with more correlation than without additive medium. The Fe and Cu concentrations of the additive-contained lubricant are increased with a smaller slope over time. Consequently, the conductivity of the lubricant in the presence of triple-mixed additive is increased very gradually with low slope and high correlation which can be attributed to the synergistic effect of additive with lubricant ingredients in lubrication process. The fat content of additive-included lubrication medium is slightly higher than that of lubrication without additive. Moreover, the bacteria contamination in the presence of triple-mixed additive was very lower than the medium without any additive. The obtained results showed that the analytical characteristics of the lubrication medium were desirably affected by the triple-mixed additive.
کلیدواژه‌ها
Steel cord؛ Lubricant؛ Drawing؛ Additive؛ Wire؛ Die

مراجع
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Analytical assessment of steel cord drawing lubricant with and without triple mixed-additive addition

[5] W. Xiong, H. Huang, Q. Zhu, L. Gan, L. Li, L. Zhu, Sh. Song, A framework for energy consumption reduction in sheet metal forming, Procedia CIRP, 90 (2020) 534.

[12] S. K. Lee, S. B. Lee, B. M. Kim, Process design of multi-stage wet wire drawing for improving the drawing speed for 0.72 wt% C steel wire, J. Mater. Process Technol. 210 (2010) 776.

[13] A. B. Junior, A. E. Diniz, F. T. Filho, Tool wear and tool life in end milling of 15–5 PH stainless steel under different cooling and lubrication conditions, Int. J. Adv. Manuf. Technol. 43 (2009) 756.

[14] T. Hama, T. Kitajima, Y. Nishimura, H. Fujimoto, H. Takuda, Effect of outflow volume of pressure medium on fluid-lubrication effect during sheet hydroforming, 53 (2012) 826.

[15] M. Suliga, R. Wartacz, M. Hawryluk, The multi-stage drawing process of zinc-coated medium-carbon steel wires in conventional and hydrodynamic dies, Materials 13 (2020) 4871.

[16] M. Suliga, R. Wartacz, M. Hawryluk, J. Kostrzewa, The effect of drawing in conventional and hydrodynamic dies on structure and corrosion resistance of hot-dip galvanized zinc coatings on medium-carbon steel wire, 15 (2022) 6728.

[17] N. Lavielle, D. Asker, B. D. Hatton, Lubrication dynamics of swollen silicones to limit long term fouling and microbial biofilms, Soft Matter. 17 (2021) 936.